Customized Ceramic Fiber Module 1430C 220kg/m³ Anchored Folded High Temperature Resistance For Industrial Furnace Kiln Lining
Leadsun ceramic fiber modules represent a pinnacle of high-temperature insulation, engineered to deliver the highest insulating value achievable within ceramic fiber materials. The superior performance originates from their innovative construction. This unique design creates a dense, seamless lining with no through-joints, effectively eliminating the direct paths for heat leakage common in traditional brick or blanket systems. The controlled compression of the individual ceramic fiber sheet ensures optimal density, maximizing resistance to heat flow while maintaining structural integrity.
A series of ceramic fiber module was processed by corresponding ceramic fiber needled blanket on special machine based on the structure and size of fiber module. To ensure that compressed to form a integer set without joint between ceramic fiber folded blanket after ceramic fiber folded module have been built, a certain proportional reduction should be maintained in processing owing to the ceramic fiber folded module expand different. Ceramic fiber folded module could be fixed by series of anchors to the stud which in the steel board of industrial furnace.
Once installed, this monolithic module lining acts as an exceptional thermal barrier. It dramatically reduces heat loss from industrial furnaces, kilns, and heaters, directly translating to significant energy savings and increased furnace productivity by allowing faster, more efficient heating cycles. Furthermore, the modules' low thermal mass means equipment heats up and cools down more rapidly, reducing cycle times. Their exceptional durability and resistance to thermal shock minimize degradation, leading to fewer shutdowns and substantially lower long-term maintenance costs. This combination of superior insulation, robust construction, and operational efficiency makes Leadsun modules an indispensable solution for enhancing performance and profitability in demanding thermal processing environments.
| Item |
Standard |
H Pure |
Zirconium |
| AL2O3(%) |
≥44 |
≥45 |
≥34 |
| Sio2(%) |
≥52 |
≥54 |
≥50 |
| Fe2O3+Tio2(%) |
≤1.0 |
≤0.5 |
≤0.5 |
| ZrO2(%) |
－ |
－ |
≥15 |
| Classification Temperature (℃) |
1260 |
1260 |
1430 |
| Working Temperature (℃) |
1050 |
1100 |
1350 |
| Density (kg/m3) |
220 |
220 |
220 |
| linear shrinkage after heating(%) @24 hours |
≤2.5 |
≤2.5 |
≤3.5 |
| (1000°C) |
(1100°C) |
(1350°C) |
| Thermal Conductivity(w/m.k) @400°C |
0.09 |
0.101 |
0.118 |
Advantages:
1. Several anchor systems
2. This design creates a very light lining, less steel required
3. Lower heat storage and fuel costs
4. Fast and easy installation
Application:
Power generation
1. Duct lining
2. Heat recovery steam system
3. Boiler insulation
4. Stack linings
Ceramic industry
1. Low mass kiln cars
2. Continuous and batch kilns
3. Door linings
4. Glazing, porcelain furnace linings
Refining and petrochemical
1. Ethylene furnace roof and walls
2. Paralysis furnace lining
3. Reformer furnace roof and walls
4. Boiler linings
Steel industry
1. Ladle pre-heaters and covers
2. Heat treat furnace
3. Soaking pit covers and seals
4. Heaters and reformer lining
Others
1. Incineration equipment
2. Burner blocks
3. Induction furnace covers
4. Glass tempering furnace.
Product Tags:
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Customized Ceramic Fiber Module 220kg/m3 Anchored Folded High Temperature Resistant Images
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